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| Sensuede has always been made with state-of-the-art technology in facilities with the highest possible environmental ratings. Now, the microfibers which comprise Sensuede are entirely recycled polyester, derived from both post-industrial and post-consumer sources, including PET soda and water bottles! Here are the four stages in making Sensuede: |
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| Stage 1: The Wet Lay Process |
| Recycled polyester microfibers, cut in short lengths, are treated to allow them to take dye beautifully, but remain highly impervious to staining. They are then floated in a water bath and laid on a unique woven membrane or "scrim". Using the scrim not only reinforces the fabric, but lends it a uniquely soft, resilient hand and breathability. |
| Stage 2: Entanglement |
| High-pressure water jets entangle the microfibers with each other and with the scrim. |
| Stage 3: Bonding with Polyurethane |
| Polyurethane is injected into the small spaces between the microfibers, giving elasticity and strength to the fabric. Unlike other man-made suedes, Sensuede uses a contained, water suspended system. Therefore, no harmful solvents are used, nor are any toxic effluents expelled into the environment. |
| Stage 4: Dyeing and Finishing |
| Colorfast dyestuffs are used to color Sensuede. The fabric, already inherently resistant to staining, is then finished with additional stain resistant, anti-static, and water repellent agents. |
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